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ISO 45001 · Lecture 17 of 27

Eliminating Hazards and the Hierarchy of Controls (Clause 8.1.2)

Concept map
graph TD A["⬇️ Clause 8.1.2<br/>Hierarchy of Controls"] --> B["🥇 Most Effective"] A --> C["🥉 Least Effective"] B --> B1["🚫 1 Elimination<br/>Remove Hazard"] B --> B2["🔄 2 Substitution<br/>Less Hazardous"] B --> B3["🔧 3 Engineering<br/>Guards Ventilation"] C --> C1["📋 4 Administrative<br/>Procedures Training"] C --> C2["🦺 5 PPE<br/>Last Line of Defense"] A --> D["⚠️ Key Lesson"] D --> D1["❌ PPE First Cultures<br/>Fail Audits"] style A fill:#4A90E2,color:#fff,stroke:#333,stroke-width:2px style B fill:#7ED321,color:#000,stroke:#333,stroke-width:2px style B1 fill:#50E3C2,color:#000,stroke:#333 style C fill:#F5A623,color:#000,stroke:#333 style D1 fill:#FF6B6B,color:#fff
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Key takeaways

  • Clause 8.1.2 requires using the hierarchy of controls to eliminate hazards and reduce risks.
  • The five levels in order of preference are elimination, substitution, engineering, administrative, and PPE.
  • Higher levels are more effective because they remove or contain the hazard rather than rely on worker behavior.
  • Concrete examples include changing a process, substituting a safer solvent, fitting a fume hood, and rotating tasks.
  • PPE is the last line of defense, not the first choice.
  • Cultures that reach for PPE first instead of higher controls typically fail audits.

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